All Flanged Tee Ductile Iron Pipe Fitting
- Flange End Connections: Compliant with EN1092-2, pressure ratings PN10/PN16
- Design Standard: In accordance with EN545
- Maximum Working Pressure: PN16 / 16 bar
- Working Temperature Range: 0°C to +70°C
- Color: RAL5015
- Coating: Powder epoxy coating with a thickness of 250 μm
- Body Material: Made of ductile iron EN-GJS-500-7
- Certification: WRAS-approved epoxy coating
- Durable Construction: Made from high-quality materials like ductile iron, stainless steel, and iron flanged, ensuring long-lasting performance.
- ANSI Standards Compliance: Manufactured to meet ANSI AWWA C110/A21.10 standards, ensuring reliability and compatibility with various piping systems.
- Versatile Pressure Ratings: Available in Class 125 and 150 lb ratings, suitable for both low and high-pressure systems.
- Corrosion Resistance: The use of ductile iron and stainless steel provides excellent resistance to corrosion, ideal for use in water, gas, and chemical pipelines.
- Ease of Installation: The flanged connections allow for easy installation and maintenance, offering a secure and leak-proof joint.
- Wide Range of Applications: Suitable for use in water distribution, gas lines, industrial piping systems, and fire protection systems.
- Compatible with Various Pipe Types: Works well with flange pipe and fittings, providing flexibility in piping system design.
| Specification | Details |
|---|---|
| Material | Ductile iron |
| Standards | EN545, EN598, ISO2531, ANSI/AWWA, etc |
| Size Range | DN50-DN2600mm |
| Colors | Blue, Black, Red, etc |
| Joint Type | Flange type |
| Pressure Ratings | PN10, PN16, PN25, PN40 |
| OEM | Acceptable |
| Fitting Types | Socket bend, Flanged bend, Socket and Flanged Tee, Flanged socket, Socket taper, blank flanges, Flanged adaptor, coupling, dismantling joints, fittings for PVC pipes, other accessories |
| Surface Treatment | Fusion bonded epoxy coating, Cement lining inside & zinc/bitumen coating outside, Zinc+bitumen inside and outside, Customized |
| Inspection | Foundry in-house, Third party upon request |
| Applications | Stormwater, Wastewater, Irrigation systems |
| Advantages | Customized high quality fittings |
| Packaging | Standard wooden pallets or cases |
Introduction to All Flanged Tee
The all flanged tee is a key component in piping systems, allowing the connection of three pipe segments, typically at a 90-degree angle. These fittings are widely used in applications involving the distribution or redirection of fluids in industries like water treatment, oil and gas, and chemical processing. The flanged tee offers a secure and reliable joint due to its flanged ends, which are designed to connect with various pipe types and fittings, including flange pipe, ductile iron flanged, and stainless steel.
Material Composition of All Flanged Tee
All flanged tees are typically manufactured using robust materials to ensure they withstand high pressure and corrosive environments. Ductile iron is one of the most common materials used, offering excellent strength and flexibility, which is crucial in piping systems that may experience stress or movement. Iron flanged tees are also common, known for their durability and resistance to wear and tear over time.
For more specialized applications, stainless steel flanged fittings provide superior resistance to corrosion, making them ideal for industries dealing with harsh chemicals or water systems prone to rusting. These materials ensure that flanged pipe and fittings can handle the demands of both standard and challenging environments.
ANSI Standards for All Flanged Tee
The quality and specifications of all flanged tees are often governed by standards like ANSI AWWA C110/A21.10. These standards ensure that the fittings meet the required dimensions and pressure ratings to be compatible with various piping systems. Additionally, Class 125 and 150 lb ratings are often applied to flanged fittings, specifying their pressure tolerance and suitability for different applications. These ratings play a critical role in determining where a flanged tee can be effectively used, from water distribution networks to industrial plants.
Applications of All Flanged Tee
The versatility of the flanged tee makes it an essential fitting in multiple industries:
- Water Distribution: In municipal water supply systems, ductile iron flanged tees are used for redirecting water flow in different directions, ensuring efficient water distribution. These fittings must meet strict ANSI AWWA standards to ensure safety and reliability.
- Oil and Gas: The flanged tee is integral to oil and gas pipelines, where it connects pipes at crucial junctions, often using 150 lb or Class 125 fittings to handle high pressure and temperature.
- Sewage and Wastewater Treatment: In these systems, where pipes must withstand corrosive substances and variable pressure, ductile iron flanged tees provide a reliable connection that ensures the integrity of the system.
- Fire Protection Systems: Flanged tees are also used in fire protection piping systems, where they play a crucial role in distributing water to multiple outlets, such as fire hydrants and sprinkler systems. The 150 lb rating ensures that the fitting can handle sudden pressure surges during emergencies.
Installation of All Flanged Tee
Installing a flanged tee is a straightforward process, but it requires precision to ensure a leak-proof connection. First, the pipe ends must be clean and free of debris. Then, the flanged pipe and flanged fittings are aligned, with bolts passing through the flanges. These bolts are tightened incrementally to ensure even pressure across the connection, preventing leaks or failure.
The use of stainless steel bolts and nuts is recommended for environments that are prone to corrosion, especially in chemical plants or water treatment facilities. The process ensures that the flanged tee remains securely fastened and operational, even under high pressure or harsh conditions.
Benefits of Using All Flanged Tee
A flanged tee offers several advantages for piping systems:
- Durability: Whether made of ductile iron, stainless steel, or iron flanged, these tees are designed to withstand pressure and environmental stresses over long periods.
- Versatility: The flanged tee can be used with various pipe types and in numerous applications, from municipal water systems to industrial plants.
- Easy Maintenance: Flanged connections allow for easy disassembly when maintenance or replacement is needed, minimizing downtime in critical systems.
- Pressure Handling: The Class 125 and 150 lb pressure ratings ensure that the flanged tee can handle demanding environments, making it a reliable choice for high-pressure applications.
Conclusion: Choosing the Right All Flanged Tee
When selecting a flanged tee for your project, it’s important to consider the material, pressure rating, and standards compliance. Whether you’re working with ductile iron, stainless steel, or other materials, choosing the right flanged fittings will ensure long-term performance and safety.
For high-quality flanged tees and other fittings, Jhy Group offers a wide range of products designed to meet your project’s specific requirements. Visit our website to browse our entire product line and download our product catalog for detailed specifications. At Jhy Group, we are committed to providing top-notch piping solutions for industries worldwide.
