Universal Tapping Saddle-Thread Outlet
- Headstock: Ductile iron GGG50
- Gasket: EPDM
- Band: Stainless Steel+Rubber (ISO898-1:1999)
- Bolts: SS304
- Washer: SS304
- Durable Materials: Tapping saddles are crafted from high-quality materials such as stainless steel, ductile iron, and PVC, ensuring long-lasting performance and resistance to corrosion or wear. These materials are selected based on the pipe system’s specific requirements, providing flexibility across different environments.
- High Working Pressure: Designed to handle varying working pressures, tapping saddles offer a reliable and secure connection, whether used in low-pressure PVC pipes or high-pressure ductile iron and stainless steel systems.
- Leak-Proof Sealing: Equipped with advanced sealing mechanisms, tapping saddles prevent leakage at the connection points, ensuring that the main line remains unaffected by pressure changes or environmental factors.
- Easy Installation: Tapping saddles are designed for ease of installation with minimal tools, reducing labor costs and installation time. Their clamp-style design allows for quick attachment to the main pipe without the need for extensive excavation or complex procedures.
- Versatility: Suitable for a wide range of pipe materials, including PVC, ductile iron, and stainless steel, tapping saddles are versatile enough to be used in various industries, from water distribution to industrial fluid handling systems.
- Corrosion Resistance: Tapping saddles made from stainless steel or ductile iron are highly resistant to corrosion, making them ideal for use in harsh environments or when transporting aggressive fluids.
- Non-Disruptive Connections: Tapping saddles allow for branch connections to be made without shutting down or interrupting the main flow in the pipe, ensuring minimal downtime and maintaining operational efficiency.
- Compact Design: With a streamlined and compact design, tapping saddles require minimal space, making them ideal for installations in confined or hard-to-reach areas.
Specification | Details |
---|---|
Manufacturing Method | Casting |
Shape | Equal |
End Profile | Round |
Origin | Shanxi, China |
Brand | SOLID |
Model Number | Tapping Saddle |
Connection Type | Female |
Structure | Universal |
Surface Treatment | FBE Coating |
Standards | ISO2531, EN545 |
Size Range | DN50-DN450 |
Outlet Threads | BSP/NPT |
Packaging | Plywood Case |
Pressure Ratings | PN10/PN16 |
Washers | Galvanized Steel |
Nuts | Galvanized Steel |
Bolts | Galvanized Steel |
Introduction to Tapping Saddle
A tapping saddle is a crucial component in pipe systems, designed to allow for branch connections in various piping materials without interrupting the flow in the main pipe. It is especially useful in creating connections for water supply systems, sewage lines, and other fluid transportation systems. When installed, a tapping saddle provides a secure and efficient connection, ensuring that the pipe’s integrity remains intact. This makes it a popular choice in industries that work with materials like PVC pipes, ductile iron, and stainless steel.
Key Materials Used in Tapping Saddles
Tapping saddles come in a variety of materials, each suited for specific applications:
- Stainless Steel: Stainless steel tapping saddles offer high durability and corrosion resistance, making them ideal for harsh environments where moisture or chemicals are present. The robust construction ensures a long service life and minimal maintenance requirements.
- Ductile Iron: Ductile iron provides strength and flexibility, which is crucial in applications where pipes are subjected to pressure changes. Tapping saddles made from ductile iron are known for their toughness and the ability to withstand heavy loads without fracturing.
- PVC: PVC tapping saddles are lightweight, cost-effective, and resistant to chemical corrosion. They are commonly used in water supply lines, offering reliable performance with minimal risk of contamination.
Benefits of Tapping Saddles
One of the primary advantages of using a tapping saddle is its ability to create a branch connection without shutting down the main pipe. This allows for uninterrupted service, which is essential in industries where continuous water or fluid flow is critical. Additionally, tapping saddles are easy to install and require minimal excavation, making them a preferred choice in both urban and rural applications.
Working Pressure and Performance
The performance of a tapping saddle depends largely on the material and the working pressure of the pipe system. Tapping saddles are designed to handle a range of working pressures, ensuring a safe and reliable connection. In high-pressure systems, tapping saddles made from stainless steel or ductile iron are preferred due to their strength and resilience. For systems with lower pressure, PVC pipes and corresponding tapping saddles are often sufficient.
Applications of Tapping Saddles
Tapping saddles are widely used in industries such as:
- Water Distribution Systems: For branching water lines from main distribution pipes, tapping saddles are commonly used in both urban infrastructure and rural water supply systems.
- Sewage and Drainage Systems: Tapping saddles offer reliable connections for sewage lines, ensuring that the main pipes are not disrupted during maintenance or upgrades.
- Industrial Fluid Transportation: In industries where different types of fluids need to be transported, tapping saddles allow for flexible and secure connections across a range of piping materials.
Installation of Tapping Saddles
The installation process of a tapping saddle is relatively straightforward, whether on stainless steel, ductile iron, or PVC pipes. The saddle is clamped onto the pipe, ensuring a tight and secure fit. After installation, the pipe can be tapped to create the branch connection. Proper installation is crucial to ensure that the saddle performs effectively under the pipe’s working pressure.
Final Thoughts
In conclusion, the tapping saddle is an essential part of modern piping systems, offering reliability, efficiency, and versatility across various materials like PVC, stainless steel, and ductile iron. Whether it’s for a water supply system or an industrial fluid transportation line, the tapping saddle provides a durable solution for branching connections without interrupting the main flow.
Jhy Group is proud to offer a comprehensive range of tapping saddles and related products. To explore our full product line, please browse our entire product collection. Additionally, you can download our product catalog for detailed specifications and further information on how Jhy Group can meet your pipe connection needs.