API Class 150 Cast Steel OS&Y Gate Valve
- Body: A216 WCB LCB/CF8
- Bonnet: A216 WCB LCB/CF8
- Stem: A182 F6a/A182 F316/A182 304
- Wedge: A216 Gr WCB+13Cr/SS304/SS316 LCB/CF8
- Gland: 1045
- Gland Flange: Carbon Steel/ Equivalent to Body Material
- Seat Ring: A105 B+ overlay
- Stud: A193 B7
- Nut: A194 Gr 2H
- Back Seat: SS410
- Gland Eye Bolt: A193 B7
- Valve Design:API 600 & ISO 10434-ASME B16.34-BS 1414
- End to End Dimansions :ASME B16.10 & ISO 5752
- Flange Dimensions :ANSI B16.10-ASME B16.47-BS3293
- Buttweld Dimensions :ASME B16.25
- Visual Inspection: MSS SP-55
- Valve Test :API 598 & ISO 5208-MSS SP-61
- Gate Valves Are Suitable For Heavy Duties such as Boiler Facilities and Rough Surroundings.
- Minimal Leakage, Long Service Life
- Effective Stream Separation in Either Direction of The Valve
- Outside Screw and Yoke Design
- Seat Rings and Wedge Disc Ground and Lapped to a Mirror Finish to Provide Matching Sealing Surfaces
- Wedge Disc Fully Guided and Precision Fitted to Ensure Tight Sealing Performance
- Machined Backseat Bushing to Provide a Secondary Metal-Metal Stem Seal
- Grease Fitting for Yoke Sleeve Lubrication to minimize Operating Torque & Stem Wear
- Bolted Bonnet Construction
No | Part name | Material |
---|---|---|
1 | Body | ASTM A351-CF8M |
2 | Seat | Integral metal |
3 | Wedge Disc | ASTM A351-CF8M |
4 | Stem | ASTM A183-F304 |
5 | Bonnet bolt | ASTM A193 Gr. B8 |
6 | Bonnet bolt nut | ASTM A194 Gr.8 |
7 | Gasket | Flexible graphite / 304 |
8 | Bonnet | ASTM A351-CF8 |
9 | Packing | Flexible graphite |
10 | Back seat bushing | Integral metal |
11 | Stem nut | Copper Alloy |
12 | Handwheel | ASTM A47 32510 |
Gate Valve Manufacturers: High-Quality Cast Steel Gate Valves for Fluid Control
As one of the leading gate valve manufacturers, Jhy Group specializes in designing and producing top-notch cast steel gate valves for a wide range of industrial applications. Gate valves play a crucial role in regulating fluid flow within pipelines, offering a reliable solution for controlling the passage of liquids and gases under various conditions. These valves are often chosen for their ability to provide a tight seal when fully closed, as well as their simple yet effective design.
Cast Steel Gate Valves: The Ideal Choice for Fluid Flow Control
A cast steel gate valve is engineered to regulate the flow of fluid through a pipeline by lifting or lowering a gate within the valve body. These valves are recognized for their durability and long-lasting performance, especially in high-pressure and high-temperature environments. Whether you are working with water, oil, or gas, a cast steel gate valve offers an effective solution for managing fluid flow, preventing leaks, and reducing the risk of pressure drops.
When it comes to industrial applications, choosing the right type of valve is essential for ensuring system integrity. Cast steel gate valves are favored in industries like oil and gas, water treatment, chemical processing, and power generation due to their robust construction and reliable sealing capabilities. Their ability to withstand harsh operating conditions while maintaining a tight shut-off makes them indispensable in many industrial systems.
Why Choose Cast Steel Gate Valves?
Gate valve manufacturers produce cast steel gate valves using high-quality carbon steel, which provides the strength and resistance required for critical applications. Carbon steel offers a cost-effective yet durable solution for most fluid control systems. Cast steel, on the other hand, is designed to handle higher pressures and is more resistant to corrosion, making it suitable for use in a variety of industries.
One of the key advantages of cast steel gate valves is their ability to offer minimal pressure drop. This feature is particularly important in applications where maintaining consistent pressure is critical to the efficiency of the system. With rising stem designs and the ability to fully open or close, these valves provide excellent control over the flow of fluid, minimizing potential disruptions to the system’s operation.
Pressure Drop and Fluid Flow: How Cast Steel Gate Valves Help Maintain System Efficiency
A major concern when choosing a valve is the potential for pressure drops within the pipeline. In systems where fluid flow is essential to the operation, a pressure drop can lead to inefficiencies, reduced capacity, and even equipment failure. Gate valve manufacturers ensure that cast steel gate valves are engineered to minimize this issue, allowing for smooth and efficient fluid flow with minimal resistance.
The design of a gate valve allows the gate to move up and down as needed, ensuring the valve can fully open for maximum flow or close completely for a secure shut-off. Unlike ball or butterfly valves, gate valves are often used in applications where the valve needs to be either fully open or fully closed, making them ideal for on/off service without causing significant pressure loss.
Class 150 and Beyond: Wide Range of Pressure Ratings for Every Need
Gate valve manufacturers produce cast steel gate valves in a variety of pressure classes, with Class 150 being one of the most common ratings. Class 150 valves are designed to handle pressures up to 285 psi at 100°F, making them suitable for a range of general industrial applications. However, depending on the requirements of the application, valves can be manufactured to handle much higher pressures, ensuring that they meet the specific needs of each system.
For systems with high pressure or temperature demands, valves can be custom-built to meet more stringent specifications. These valves can be designed with a variety of features, including rising stems, electric actuators, and enhanced sealing mechanisms to ensure optimal performance.
Rising Stem and Electric Actuators: Enhancing Valve Performance
The rising stem design is a hallmark of many cast steel gate valves. This design allows the operator to visually confirm whether the valve is open or closed by observing the position of the stem. This feature is particularly useful in large systems where operators need to quickly assess the status of the valve.
In addition to manual operation, gate valve manufacturers also offer valves that are equipped with electric actuators for remote control and automation. Electric actuators provide precise control over valve position, making them ideal for systems that require frequent adjustments or remote monitoring. With electric actuators, the valve can be operated remotely, reducing the need for manual labor and improving system efficiency.
The Importance of Choosing the Right Gate Valve Manufacturer
When selecting a gate valve manufacturer, it is crucial to ensure that the manufacturer understands your specific needs and offers high-quality valves that meet international standards. At Jhy Group, we take pride in producing cast steel gate valves that adhere to the highest standards of quality and reliability. Our valves are built to last, ensuring optimal performance for years, even in the harshest conditions.
With years of experience in the industry, Jhy Group is committed to providing a comprehensive range of products that cater to the needs of our customers. Whether you require a valve for a standard application or a custom-designed solution for a specialized system, we have the expertise and capability to deliver.
Browse Our Full Product Line at Jhy Group
At Jhy Group, we offer a wide range of gate valves to meet your fluid control needs. From cast steel gate valves to carbon steel and butt weld valves, we have the products and expertise to ensure your systems run efficiently and safely.
If you’re looking for high-quality gate valves or have specific technical requirements, browse our full product line and discover the ideal solution for your needs.
Learn More: What is a Gate Valve?
In summary, cast steel gate valves provide an excellent solution for fluid control in various industrial applications. With minimal pressure drop, durable construction, and versatile designs such as rising stem and electric actuators, they are an essential component for efficient fluid management. Whether you’re working with water, oil, or gas, Jhy Group offers top-of-the-line gate valves that can meet the demands of any system.